New Machines Applications

Existing Machine Control Upgrades

Machine Vision Integration

Helping OEMs Design and build automated machines

Automation and Controls
Integration & Programming

KAP Consulting, LLC provides integration and programming for various automation & process control equipment, including programmable logic controllers (PLC), human machine interfaces (HMI), motion controllers, and other machine controllers.

As system integrators, we use our technical knowledge of PLC's and industrial devices (sensors, transducers, actuators, etc) to help you retrofit and automate your machinery and processes.

We are experienced with various PLCs, HMIs and other industrial devices. Including Allen-Bradley, panelview, rslogix 500 & rslogix 5000. micrologix, picologix, SLC 500, compactlogix, controllogix, as well as, other machine controller manufacturers.
Contact us for further products.

PLC Programming, PC Control Systems, Data Acquisition, HMI, Real-time Remote monitoring.

Specialties

Motion Control Integration & Programming

Servos, Steppers, AC Vector/Inverter Motors, DC Motors, Motion Controllers, AC Adjustable Speed Drives (AKA: AC Variable Frequency Drives), DC Drives and Controls, Linear Motion, Positioning Stages, etc.

We Design, Size, Integrate, Setup, Configure, Program various motion control systems & drives.  Servo/Motor Sizing, Tuning, Drive Setup, Motion Controller Setup & Programming.

Technologies: Flying Shear, Electronic CAMs, Electronic Clutching, Linear & Circular Interpolation, Robot guidance, Teachable controllers.

See Motion Control Sales and Service.
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Machine Vision Integration & Programming

KAP Consulting, LLC has a wide range of experience with machine vision products and equipment.  Although we have our favorites, we will help to support, program and integrate your current machine vision products into a successful machine vision application.  If you need assistance in developing your current application, Contact us, we can help.

Applications: Identification, Code Reading, OCR/OCV, Part Inspection, Part Location, Gauging, Inspection, Position Control, Fixturing, Robot Guidance.

Typical uses from Machine Vision inspection: Quality Assurance, Label Inspection, Label Placement, Part Detection, Part Identification, Part Counting and Sorting, Part Presence or Absence in Product Assembly, Part Measurement, Color Inspection, Bottle Inspection, Gross Defect Inspection, Product Packaging Identification and Verification, Flaw Detection and Classification, Barcode, Optical Character Recognition (OCR), Optical Character Verification (OCV).

See Machine Vision integration & consulting services.

Contact us for further information.